Views: 50 Author: Site Editor Publish Time: 2026-06-05 Origin: Site
As a professional garment machinery manufacturer, Disen does not produce finished jerseys. We organize the complete jersey production workflow, shoot process videos and share manufacturing guides solely to deliver tailored one-stop production line solutions for sportswear factory owners. We analyze every production link to help clients select matched industrial machines rationally. View our full production footage: https://www.youtube.com/watch?v=e8rmOz2jndY
All jersey manufacturing kicks off with reliable fabric procurement, mostly quick-dry polyester and spandex blended knit fabrics fit for sublimation craft. We provide targeted material selection consultation within our solution service. Our technical team guides customers to pick qualified textiles with stable gram weight and low shrinkage rate, and teaches standard pre-production fabric inspection to eliminate holes, uneven density and weft skew flaws. Proper raw material preparation effectively cuts printing and cutting wastage and controls clients’ long-term production costs.
After fabric confirmation comes jersey design and digital pattern development, including front/back panels, sleeves, rib collars and hems. Modern factories widely adopt CAD pattern software for digital drafting and material nesting to boost fabric utilization. Disen offers practical layout suggestions instead of designing finished clothes. We advise customers on size grading for adult, youth jerseys and seamless data connection between pattern files and subsequent printing & laser cutting devices, helping new startups optimize their pre-production design workflow.
Sublimation printing is the core process of customized sport jersey production, supported by our DS-R1802 large-format sublimation printer. Clients print all customized logos, numbers and full patterns onto dedicated sublimation transfer paper via this equipment first. Premium industrial printheads deliver vivid, high-definition prints with smooth color gradient. Under high-temperature heat transfer, solid ink turns into gas and penetrates inside polyester fibers permanently, making printed jerseys fade-proof and soft to wear. Device link：https://www.disenprinter.com/ds-r1802-large-format-sublimation-printing-machine-for-t-shirts-fabric-printer-product/ We configure this printer for small custom workshops and large bulk-production factories according to clients’ daily output demand.
Once printed fabric finishes heat transfer and cooling, accurate cutting becomes essential. Traditional manual cutting easily causes uneven edges and size errors. Our Fabric Laser Cutting Machine is the ideal cutting equipment matched in our production solution. It directly reads CAD pattern files for automatic non-contact cutting with high precision; meanwhile laser seals fabric edges to avoid fraying of elastic sportswear cloth. Flexible working size adapts to big fabric rolls and small accessory cutting for collars and cuffs, greatly lowering material waste for jersey producers. Device link：https://www.disenmachinery.com/Laser-Cutting-Machine-Factory-Fabric-and-Cloth-Cutter-pd531351358.html
Cut fabric pieces move into the stitching phase, requiring multiple types of industrial sewing machines. Based on clients’ factory scale, we recommend matched equipment in our one-stop solution: high-speed lockstitch machines for regular seams, 4/5-thread overlock machines for anti-fray edge wrapping, coverstitch machines for elastic sewing on cuffs, collars and hems. Optional computer embroidery machines are available for extra embroidered badge requirements. After full assembly, semi-finished jerseys go through steam iron table shaping to remove wrinkles, fix garment shape and upgrade overall product appearance. Our engineers calculate reasonable machine quantity matching to avoid overinvestment or insufficient production capacity.
Quality inspection and standardized packaging is the last critical production step. As part of our solution service, we share complete QC standards covering printing color consistency, stitching tightness and finished size tolerance. Defective products get sorted out for rework; qualified jerseys are folded, tagged, packed individually and loaded into export cartons. Our lean packaging advice helps clients simplify warehouse management and reduce extra packaging expense.
We specialize in developing and supplying sublimation printers, fabric laser cutters and supporting sewing equipment. We organize jersey production procedures and shoot tutorial videos only to support global customers to build profitable jersey production lines. Regardless of startup small workshops or large-scale sportswear manufacturers, we customize exclusive machine configuration matching your budget and production target, providing equipment selection, installation guidance and continuous after-sale technical support all around.
