Views: 50 Author: Site Editor Publish Time: 2025-10-31 Origin: Site
Direct-to-Film (DTF) printing has quickly become one of the most talked-about innovations in garment decoration. Compared with traditional screen printing or Direct-to-Garment (DTG) methods, DTF offers lower setup costs, vivid color performance on both light and dark fabrics, and compatibility with a wide range of materials—from cotton and polyester to leather and nylon. These advantages make it an attractive entry point for small entrepreneurs and local printing studios, especially in emerging markets such as Ghana.
1. Understanding the DTF System
A DTF setup usually includes a printer (equipped with CMYK and white inks), a film feeder, powder shaker, curing oven, and a heat press. The process involves printing the design onto a PET film, applying a hot-melt adhesive powder, and then transferring it onto a garment using heat and pressure. For beginners, the learning curve mostly involves mastering ink circulation (especially white ink), film handling, temperature control, and routine maintenance.
The choice of printer model depends on production goals, available budget, and local support. Entry-level models are typically 30–60 cm wide, using one or two printheads (often Epson i3200 or XP600). They are suitable for small shops producing 20–50 T-shirts per day. Mid-level machines with dual heads or wider formats offer higher speed but also require more maintenance and stable environmental conditions (temperature and humidity).
2. Case Study: A Ghanaian Customer of Disen Company
A practical example comes from Disen Company, a Chinese manufacturer specializing in digital textile equipment. One of Disen’s customers in Ghana recently invested in a 60 cm DTF printer package that included a heat press machine, powder shaker, and a six-month supply of films and adhesive powder. The customer aimed to serve local schools, churches, and event organizers looking for customized apparel.
Before purchasing, the Ghanaian entrepreneur compared DTF with sublimation and vinyl printing. DTF was chosen for its ability to print on both dark and light garments and its minimal material waste. Disen provided online installation guidance, sample printing support, and technical training through remote video sessions. Within the first three months, the customer reported stable operation, consistent color output, and growing demand from neighboring towns. According to the buyer, the machine’s simplicity and Disen’s after-sales support were key to a smooth start.
This case demonstrates how a well-supported DTF system can empower small businesses in developing markets. It also highlights the importance of choosing a supplier that offers comprehensive training, accessible spare parts, and reliable logistics for consumables.

3. Recommended Models for Beginners
For newcomers, experts recommend choosing compact, integrated DTF printers rather than large industrial systems. Here are several considerations:
Printhead Type: The Epson XP600 and i3200 are widely used in entry-level machines. XP600 models are more affordable and easy to maintain, while i3200 heads offer better precision and longer lifespan.
Printing Width: A 30 cm (A3+) model suits personal or home-based printing; a 60 cm model is ideal for small studios or shops planning for moderate volume.
Integrated vs. Split System: Integrated printers that include film feeding and powder-shaking units in one chassis save space and simplify workflow, perfect for startups with limited room.
Software and ICC Profiles: Beginners should look for printers bundled with user-friendly RIP software (such as Maintop or Acrorip) and accurate color profiles.
After-Sales Support: Training videos, remote troubleshooting, and access to spare parts are often more valuable than minor differences in print speed.
Disen Company’s mid-size DTF series, for instance, balances affordability and performance. Its models feature automatic white-ink circulation, built-in heating for stable ink flow, and powder-shaking integration—features that reduce maintenance time for first-time users.
4. Cost and Return Expectations
The global DTF market was valued at about USD 2.7 billion in 2024 and continues to grow at an annual rate of 6–7%. For beginners, initial investment ranges between USD 2,000 and 4,000 for a complete 60 cm setup. Consumables—PET film, adhesive powder, and ink—represent ongoing costs. Depending on pricing and local demand, small operators can recover their investment within six to nine months if they maintain consistent production and marketing.
For the Ghana customer, Disen helped estimate monthly material consumption and guided them to source backup supplies to avoid import delays. This proactive approach ensured continuous operation and profitability from the first quarter.

5. Tips for New DTF Entrepreneurs
Start Small, Learn Fast: Begin with a 60 cm or smaller machine and gradually scale up as orders increase.
Control the Environment: Keep the printing area at stable temperature and humidity to avoid ink or powder issues.
Maintain Regularly: Stir or circulate white ink daily and perform nozzle checks before each print.
Stock Consumables Wisely: Always keep a 1–2-month buffer of films, powders, and inks, especially if importing.
Build a Brand: Use social media to showcase custom prints—school uniforms, event shirts, or gifts—to attract local customers.
Rely on Support: Choose a supplier like Disen that provides clear training materials and responsive technical service.
6. Conclusion
DTF technology offers new opportunities for creative entrepreneurs around the world. For beginners, selecting the right printer model is less about chasing speed or size and more about ensuring reliability, support, and affordability. The Ghana case illustrates that with a modest investment, solid training, and dependable supplier backing, even a small startup can successfully enter the customized apparel market.
In short, a compact DTF printer with stable printheads, integrated powder shaking, and good after-sales support—like the models offered by Disen Company—can be the perfect starting point for anyone ready to turn creativity into a profitable business.